Model 200
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Model 200 Algae Appliance™, is an pilot scale, low-cost algae harvester providing a low energy, chemical-free, continuous flow ‘wet harvest’ system to efficiently dewater, rupture cell walls, and concentrate the microscopic algae harvest. The Model 200’s flow rate is variable up to 200 liters per minute (50 GPM), with the potential to remove more than 95% of the initial water volume at the harvesting stage. The Model 200 can operate either continuously or intermittently on a wide variety of microalgae strains.
The system is extremely well suited for testing aimed at the development of commercial scale processes, in that it provides these features and benefits:
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Features
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Advantages
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Benefits
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| Feed algae water directly from growth system | No pre-concentrating or dewatering required | Savings in capital and operating expenditures (CAPEX and OPEX) |
| Dewatering uses electromagnetic pulses and biomass concentrator | No added chemicals in process | Eliminates conflicts in downstream refining, processing or biomass usage |
| Low energy electromagnetic pulses to compromise algae cells | Total energy less than one kWh per cubic meter | Optionally ruptures cell walls to make cell contents available for downstream processes |
| Integrated biomass concentrator | Removes up to 99% of the water from the algae | Savings in OPEX by removing most of the water early in the process |
| High continuous throughput | Scalable and efficient | Reduced CAPEX and OPEX |
| Skid mounted modules | Easy Installation | Savings in installation cos |
Process Overview
The Algae Appliance is typically located on premises at the algae growth facility.
When ready for harvesting, the dilute microalgae culture is fed directly from the growth systems into the Algae Appliance without any prior pretreatment or concentration. Each system is equipped with its own integrated control system that manages operational settings for flocculation of the algae cells and flotation and separation of the algae cells from the water.
As the raw algae passes through the Algae Appliance, it is subjected to tuned electromagnetic pulses. The system operation consists of three phases:
- First phase: high-flow, low-energy, chemical-free flocculation.
- Second phase: compromise cell walls for downstream applications, when appropriate.
- Third phase: concentration to remove more than 95% of the water. (Optional devices are available to achieve higher solids concentration downstream from the Algae Appliance.)
Product Specifications
- Flow rates variable based upon operator controlled settings:
- Maximum: 200 LPM (50 GPM) – processing 96,000 liters per day in continuous harvest.*
*(Sufficient for a 480,000 liter growth facility at 20% daily harvest)
- Maximum: 200 LPM (50 GPM) – processing 96,000 liters per day in continuous harvest.*
- Microalgae concentration: Wide flexibility from less than 125mg to 1g/liter dry weight and beyond.
- Dimensions: Length 450 cm, width 137.5 cm, height 275 cm (will fit in one 20ft shipping container).
- Weight: ~1020 kg (2250 pounds).
- Electrical requirements: 120/240 volts, 50/60 hertz
- Power consumption: Approximately 0.002 kWh per liter.
Additional Product Features
- Remote support by OriginOil technicians (requires support contract).
- Tunable to a wide range of fresh and saltwater microalgae species.
- Mounted on a stainless steel table for ease of operation.
- Applicable to all growth platforms.
Download Model 200 Data Sheet: HERE
To discuss your needs, please call (323) 939-6645 and press 4 for Sales.
You may also email sales@originoil.com.
To save time, please click here to fill out our registration form!
Higher Capacity Models
OriginOil has also shipped harvesting systems rated up to 285 liters per minute. All systems beyond the Model 200 are custom-quoted at this time.
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